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Quoting automation: from inputs to versioned offers in minutes
Build a repeatable workflow for quotes with consistent assumptions, margin targets, and PDF exports.
IntermediateDuration: 24 min
1) Standardize commercial assumptions
Quoting automation is only reliable when the economic inputs are controlled.
- Rates: Lock machine hourly rates, setup fees, labor rates, and overhead allocation per quarter.
- Materials: Maintain a price list with effective dates, supplier, and MOQ/breaks; expire old prices.
- Energy & gas: Capture kWh and gas cost per hour by machine/material stack.
- Margins: Define target and floor margins by customer tier (New, Strategic, OEM) and by deal size.
- Rounding: Standardize currency rounding (e.g., to $0.10) and freight handling rules.
2) Inputs โ routings โ costs (repeatable extraction)
- File intake: Validate CAD (units mm, closed contours, no duplicates). Capture metadata: material, thickness, finish, quantity tiers.
- Routing build: Derive operations (program, load, cut, deburr, bend, finish) with standard times and formulas.
- Cycle time calc: From geometry: cutting length, number of pierces, rapid moves; apply machine parameters from your cut database.
- Setup amortization: Split setup time across quantity tier (1, 10, 50, 100, 250, 500).
- Material calc: Use nesting utilization or conservative yield to compute sheet usage and scrap cost.
3) Multi-quantity pricing and tier logic
- Quantity ladder: Quote at least 5 tiers (1, 10, 50, 100, 250) to capture scale effects.
- Setup allocation: Unit setup cost = Setup time ร Rate รท Qty.
- Price floors: Enforce minimum margin per tier; flag any tier below floor for approval.
- Bundle logic: Combine SKUs that share setup to improve effective price for customer while protecting margin.
4) Margin policy, approvals, and discounts
- Target vs floor: Display both; color-code below-floor tiers for manager approval.
- Discount scenarios: Simulate % discount effect on gross margin and contribution per hour.
- Exception logging: Record reason codes (strategic logo, excess capacity, competitive match).
5) Customer-facing output (consistent PDF)
- Header: Quote ID, validity, lead time, incoterms, payment terms.
- Table: Quantity tiers, unit price, tooling/setup line, notes.
- Assumptions: Material grade, finish, tolerances, exclusions, and revision date.
- Branding: Use unified template with logo, contact, and CTA.
6) Versioning and audit trail
- Version control: Increment revision on any commercial change; keep immutable history.
- Change log: Who, when, what changed (rates, tiers, discounts, assumptions).
- Status: Draft โ Sent โ Customer discussion โ Won/Lost; store acceptance evidence.